Thursday, 10 August 2023

MACLAY & Co Ltd : 60 /- EXPORT PALE ALE 1911

How Do All ,

I recently ran a poll on X , Asking folks to choose the next recipe from a range of Maclay`s Pale Ales
contained in my recent analysis of the 1909 - 1911 Brewing Book , Part of the Maclay`s collection ,  part of the internationally important Scottish Brewing Archive ; cared for by the ever helpfull and friendly team at The University of Glasgow Special Collections & Archives on Thurso St .

The 1909 - 1911 Brewing Book lists many ingredients used in the brewings; and in this brewing ,
used various malts such as 3 1/2 Quarters of  Smyrna , 7 1/2 Q " Calif Own " and 3 1/2 Quarters each of Maclay`s own " Home No 1 & Home No 4 " , In addition to the Grits cook ;
The total cereals Quarter weight used was 21.5 ( Grits @ 4 Quarters ) , With the Sugar weight 2.5 Quarters = 560 Lbs Gross Wt bringing the total to 24 Quarters .
This yielded 142.5 Wort Barrels to BOTH Coppers with a combined gravity of 1.040 ,
with a boil of 2 Hours On Hops @ 192 Lbs used ; with a / a % corrections for the period  .
This Yields an IBU of 36 ; Sadly the 1909 - 11 book doesn`t record the weight of varieties of 
Racking Hops, So I`ve used the Racking Hop ratiae from the earlier brewing book* 
which helpfully has a table with the entire Maclay`s range of beers and Hops Down ratiae .
* The Brewing Book of John Millar : August - November 1907 

This recipe C Edd Mather 2023 

                   ANY AND ALL COMMERCIAL PRODUCTION RIGHTS RESERVED TO
                                         Maclay & Co Ltd and their successors in title 

             This recipe for 30.000 Wort Litres to Copper @ 1.040 , 80 % Mash Efficiency Assumed 
                            Approx : 22.800 Beer Litres Racked Down to Vessel @ 1.010.75

Maclay & Co Ltd 
The Thistle Brewery
East Vennel 
Alloa 
Clackmannanshire 
Scotland 
Label Photo courtesy of Peter Dickinson 


                                                               60 / - Export Pale Ale 
                                                       Saturday 25 Th November 1911
                                                                        Brew No : 43 
                        Original Gravity : 1.055 Racking Gravity : 1.010.75 Final Gravity : 1.008 
                                                       I B U : 36             A B V : 6.2 % 

                                                             MALTS   &   ADJUNCTS 
U K & Ireland 
Crafty Maltsters :                               13.5    % Scottish Annat = 0.615 Kg
                                                           15.5    % Pop`s Pale Ale = 0.710 Kg
Crisp Malt :                                        35.5    % Chevalier         = 1.535 Kg
                                                           16       % Scottish Ale     = 0.735 Kg 
                                                               
Australia :
Voyager Craft Malt :               33.5    % Veloria Schooner                = 1.655 Kg
                                                13.5    % Vienna Schooner                 = 0.670 Kg
Barrett - Burston :                   16       % Vic Ale Malt                        = 0.735 Kg
                                                15.5    % Border Pale Ale @ 4.5 ebc  = 0.735 Kg

ALL GRISTS :                       21.5     %  FLAKED MAIZE = 0.965 Kg 
                                        +++   5        % Oat Hulls                = 0.230 Kg

                                                         MASHING    &    SPARGING
                                                                Use a Pale Ale Liquor   
 Thoroughly Pre Warm the mash tun to 95 c - 10 Mins BEFORE Goods In , 1.5 " ABOVE the Plates .
                                   1   St Mash Heat : 64 c At 0 - + 20 Mins = 16.585 Litres 
                           2  Nd Mash Heat : 67 c At + 20 - + 120 Mins =  11.280 Litres 
At 120 Minutes , slowly open the Mash Tun valve and return any turbid / cloudy 1 St runnings OVER the mash UNTIL the Wort runs Consistently Clear & Bright for 5 Minutes, Only thenallow to the Copper and begin Wort Collection .
SPARGE : At Clear Wort to the Copper + 10 Minutes , sparge @ 82 - 77 - 71 - 66 c = 9.120 Litres ;
At a gravity of 1.004 , Stop Taps and COLLECT Wort in the Copper .

                                                                       COLLECTION 
At Collection , Add Liquor to the Copper , Reducing the gravity to 1.039.75 , then CONDENSE to a gravity of 1.040 ON 30.000 Wort Litres IN COPPER @ Let Off - 120 Minutes .
N B : Take care to remove any Scum / Detritus floating on the Wort Surface BEFORE L/Off - 120 M .

                                                                           SUGARS 
                                               8.64  % / 1.004.75 No 2 Invert = 0.410 Kg
                                      To 27.340 Wort Litres in Copper @ Let Off - 60 Minutes

                                                                           COPPER
A 2 Hour boil ON HOPS ; 1 St Hop Charge @ Let Off - 120 Minutes , then @ Let Off - 90 Mins ,
ADD the 2 Nd Hop Charge . At Let Off - 60 Minutes ON 25.655 Wort Litres in Copper @ 1.046.25,
ADD 1.780 Litres of LIQUOR to the Copper , reducing the Copper Gravity to 1.043.25 , 
THEN ADD the Sugars portion and at Let Off - 30 Minutes , ADD the 3 Rd Hop Charge .
At Let Off - 12 Minutes , ADD the Copper Finings then at Let Off , STAND the Copper 10 Mins ;
           THEN Recirculate IN COPPER for 10 Minutes BEFORE STANDING 1/2 Hour .
                                     After the 1/2 Hr Stand , COOL A S A P to Pitching Heat .

                                                                           HOPS
                                          1   St  Hop Charge : To 30.000 Wort Litres @ 1.040 
                   10 IBU Cluater @ 6.5 % a/a = 14.25 g , 2 IBU Saazer @ 3.5 % a/a = 5.25 g 

                                          2  Nd Hop Charge : To 27.750 Wort Litres @ 1.043 
              5 IBU French Fuggles @ 4.2 % a/a = 10.5 g , 10 IBU Goldings @ 6 % a/a = 15 g 

                                         3  Rd Hop Charge : To 25.605 Wort Litres @ 1.051 
                                           9 IBU Hallertau Heresbrucker @ 3.5 % a/a = 23 g 
Racking Hops :                      To 22.800 Beer Litres @ 1.010.75 : 
                                     8 g Goldings , 6 g Hallertau Heresbrucker 6 g 

                                                                             YEAST
                                                 Pitch with 106 g Weight of a Live Yeast @ 15 c 
                                                          To 23.595 Wort Litres @ 1.055 

                                                             ATTENUATION
DAY     Hour     Heat     Gravity                          REMARKS 
    1            P            15        1.055
    2           M            17        1.050
               E 9            18.25   1.040
   3            M            18        1.034.5
               E 10          19.25   1.027
   4            M            19.25   1.023        COOL
               E 9            16.5     1.019
   5            M            18        1.016       CLEAR TO 2 Nd F V 
                   E           13.5     1.013.5
   6              E           13.5     1.010.75
   7              E           13        1.010.75    RACK ON HOPS .

STAND : 1 Week at 13 c 

CELLAR : 8 Weeks at 10 c then vent Excess C O 2 and ADD FININGS & Roll Well .

STILLAGE : 1 Week at 12 c THEN FULLY VENT and allow 12 - 16 Hours BEFORE Q . C 

Cheers All and Happy Brewing ,

Edd 

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